KOMPATTO R16 series

The Inimitable "All in One" Plant for the production of Cellular Concrete.

  • SOLID AND COMPACT STRUCTURE
  • REDUCED WEIGHT AND DIMENSIONS
  • HIGH OUTPUT PERFORMANCES
  • EASY MAINTENANCE
  • CLC WITH HIGH QUALITY
  • CONTINUOUS PRODUCTION
  • PUMPING IN HEIGHT
  • STABILITY OF THE FINAL PRODUCT
  • PLC
  • AUTOMATIC DOSAGE OF ADDITIVE

WHAT IS KOMPATTO R16?
The Complete plant for Cellular Concrete production, designed with top quality components and based on the needs of construction site, designed with top quality components and based on the needs of the construction site. It’s easy to use and needs low maintenance.
It’s composed by a mixer, mono-screw pump with clutch, foam generator and electric control panel.

The restyling presents various innovations, including; reinforced mixing system, new kind of material pump with high efficiency and flow control to manage the flow and the pumping distance, automatic pump for the dosage of the foaming agent, electronic system managed by a PLC and complete restyling of the structure with protection covers to safeguard the most delicate parts, from the dust and water.

WHAT MAKES?
LightWeight Concrete with foam (Cellular Light Concrete - CLC) and LightWeight concrete with EPS (POLYTECH).
The latest innovations added make the system much more flexible for each type of application as: blocks and panels for walls (precast walls or cast on site walls) interior panels, screeds, roof Insulation, void filling, road sub-bases and maintenance, bridge abutments and repairs, ground stabilization, pumping with high density and over long distances.

HOW IT WORKS?
The raw materials water, cement and sand (if needed), are mixed into the mixer and at the end is added the quantity needed of foam or EPS, by the Foam Generator or by the EPS bags. 
The ready product is pumped by the Mono-screw system and a pipelines.
The daily maintenance of the machine after work, is the cleaning with water using the “Cleaning Kit” supplied and the greasing of all the bearings.
The ordinary maintenance instead is the replacement of the stator of the Mono-screw pump and the “Spare part Kit” of the Foam Generator. The duration of these parts depends on how and how much the machine has been used.

HOW IS IT COMPOSED?
MIXER:
Mixer with capacity 1000 lt – 1 m³ 
Automatic water pump
Double direction of the blades.
Splash covers.

MATERIAL PUMP:
Mono-screw System.
Clutch System for starting.
Rotor / Stator.
Fast connection for replacement.
Flow control (only as optional).


FOAM GENERATOR
Air compressor with tank.
Foam Pump with High Pressure.
Flow meter for Foam density control.
Pressure regulator.
Automatic Dosing Pump for Foaming Agent dosage.

ELECTRICAL PANEL
Phase Inverter.
Contactors and Motors protections.
PLC, to manage the system.
Push Button panel.
Selectors for programs.
Connections for Screw Conveyors.

R16 is supplied with Accessories, ready for the Building Site.
30 Mt. Rubber hose diam. 50 with pipe fitting
20 Mt. Electric cable with plug and socked 32A
25 Mt. Water hose with pipe fitting
Wired remote control (50 mt)
Kit for cleaning hoses and the machine
Tools for Kompatto maintenance (tool box with pump grease gun, spanners, screw drivers….)
Portable electronic weighing system and measuring cups to control the foam and the CLC


KOMPATTO R16 is available by a wide range of versions, each one equipped for specific application.

R16: for pumping over long distances.
Max production capacity: 8 m³/hr.
Foam production: 500 lt/min
Pumping capacity: 150 lt/min.
Max grain size usable: 4 – 5 mm.
Pumping features: up to 100 mt horizontally and 80 mt vertically.
Accessories included.
Optional: Screw conveyors, Electronic Weighing System, Flow control, Kit for pumping 300 lt/min.

R16w:
for pumping medium-low distances.
Max production capacity: 12 m³/hr.
Foam production: 500 lt/min
Pumping capacity: 300 lt/min.
Max grain size usable: 8 – 10 mm.
Pumping features: up to 90 mt horizontally and 50 mt vertically.
Accessories included.
Optional: Screw conveyors, Electronic Weighing System, Flow control.

R16lc: the basic version for pumping over long distances.
Max production capacity: 7 m³/hr.
Foam production: 350 lt/min
Pumping capacity: 150 lt/min.
Max grain size usable: 4 – 5 mm.
Pumping features: up to 100 mt horizontally and 80 mt vertically.
Accessories not included.
Optional: Screw conveyors, Electronic Weighing System, Flow control, Kit for pumping 300 lt/min.

R16lcw: the basic version for pumping medium-low distances.
Max production capacity: 10 m³/hr.
Foam production: 350 lt/min
Pumping capacity: 150 lt/min.
Max grain size usable: 4 – 5 mm.
Pumping features: up to 100 mt horizontally and 80 mt vertically.
Accessories not included.
Optional: Screw conveyors, Electronic Weighing System, Flow control.

R16x: for pumping over long distances.
Max production capacity: 12 m³/hr.
Foam production: 500 lt/min
Pumping capacity: 260 lt/min.
Max grain size usable: 16 mm.
Pumping features: up to 70 mt horizontally and 50 mt vertically.
Accessories included.
Optional: Screw conveyors, Electronic Weighing System, Flow control, Kit for pumping 300 lt/min.

K250: smallest version for a low production.
Mixer capacity: 250 lt
Max production capacity: 4 m³/hr (with MiV system 13 m³/hr)
Foam production: 240 lt/min
Pumping capacity: 85 lt/min  (with MiV system 225 lt/min)
Max grain size usable: 5 mm.
Pumping features: up to 50 mt horizontally and 20 mt vertically.
Accessories included.
K250 is supplied with 4 wheels for an easy moving.
Optional: Electronic Weighing System, Flow control.

Versions with Optional:
RS16: R16 with Weighing System.
RS16i: R16 with Weighing System and Flow Control.
RS16w: R16w with Weighing System.
RS16iw: R16w with Weighing System and Flow Control.
RS16x: R16x with Weighing System.
RS16ix: R16x with Weighing System and Flow Control.

For a factory production of blocks and precast panels, is suggested:
KOMPATTO XBR18: version without monoscrew system.
The material is casted in the molds with gravity feed through manual or pneumatic opening.

KOMPATTO XBRS18:
same plant with Electronic System included.

COPY THE LINK TO SEE THE VIDEO: https://www.youtube.com/watch?v=LCBZsa453J4&t=31s

For more info, please send an email to: info@coisoimper.com

Info

MIXER CAPACITY : 1 m³ / 1000 lt
DIMENSIONS (wxdxh): cm 220x135x108
WEIGHT: 1000 Kg
POWER: 17 - 20 KW
PRODUCTION CAPACITY : 8-12 m³/h
FOAM PRODUCTION: 500 Lt/min
PUMPING CAPACITY: 150 - 300 lt/min
MAX DELIVERY in horiz.: mt. 80 - 100+
MAX DELIVERY in vertic: mt. 40 - 80
POWER SUPPLY:
380V - 50hz / 380V - 60 hz / 230V - 60 hz

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